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Jay Auto Components Limited

Jay Auto is an ISO/TS 16949:2009 certified business entity that caters to wide range of automotive products for its esteemed clientele through its multiple manufacturing plants with a combined strength of 1500 employees across the nation to deliver quality driven products.

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This 1500-employee strong organization is focussed on quality and customer satisfaction. In order to ensure consistent quality of products manufactured from here, it is necessary to have a benchmark to adhere to. As such we follow ISO/TS 16949 standards.

facilities

Owing to the rich tradition of work ethics of its Parent entity (JPM Group), Jay Auto too has furthered it by installing some of the best facilities available across the nation today. Some of them are listed below:

  • Injection Moulding
  • Vertical Injection Moulding
  • Automated Paint Shop (with conveyor)
  • PAD Printing
  • Laser Marking
  • Paint Shop
  • Electroplating on Plastics
  • Testing.
a.) Assembly Lines:

We have dedicated Assembly Lines for every product that we manufacture. This ensures isolation and insulation of one process from another. This also helps in reducing machine errors, human errors and ensures proper coordination between the different stages of work.

b.) Testing Facilities:

Since we are a technology and quality-driven business conglomerate, it is imperative for us to deliver high quality product everytime to our clients. As such, we have following Testing Facilities installed in our plants:

  • Head Lamp Levelling Test Machines
  • Control Panel Base Test Machines
  • Heater Switch Test Machines
  • Hazard Switch Test Machines
  • TTRs
  • Humidity Chambers
  • Paint Thickness Testers
  • Adhesion Testers
  • Gloss meters
  • Desiccators for E10 Testing
  • Air Velocity Testers
  • Hugmen Gauges
  • Salt Spray Chambers
  • Colour Matching Cabinets
  • Conical Bend Testers
c.) Design Facilities:

We have the following designing facilities installed in our organization to ensure top notch quality products:

  • Auto CAD
  • Centralized Design and RnD Station.
1. Paint Shops:

We have state-of-the-art Paint Shops installed in our plants. They have the following characteristics:

  • Fully Booked by Hero MotoCorp
  • Plan to increase capacity by 30%
  • Plan to put up paint shop in Gujarat
  • Meeting all Quality and Delivery targets
  • Delivery : 100% Zero line stoppages
  • Quality : Line PPM < 500 PPM
  • Straight Pass > 90%
  • Scrap ratio 1 ~ 2 %

Furthermore, each of these Paint Shops is characterized as:

  • One Cleaning and Three Paint Booths ( Primer, Base & Top Coat ) designed specially for automotive parts.
  • Bigger Envelop size. (750mm (L)*650mm (W)*1700mm (H) ).
  • Eco friendly LPG fired ovens.
  • Positive Pressure (Air Flow 0.2-0.5 meter/second)
  • Dust Level Monitoring.

We have Semi-Automatic and Air-Shower Manpower System with Manper Movement in our plants. Please follow this link for more details.

2. Laser Printing:
  • MACHINES - 12
  • Components
  • Wiper (upper) - 2
  • Passenger Air Bags
  • Knob Horns
  • Shutter Keys
  • Assembly
  • Lighting Assembly
  • Wiper Assembly
3. Pad Printing:
  • Volume per day-100000 comps./day
  • Employee strength- 50
d.) Injection Moulding Facility:

Injection Moulding is a manufacturing process for producing parts by injecting material into a mould. We have an excellent setup regarding the processing of our requirements for the same. Please visit this link for more details:

  • TOTAL MACHINES –54NO’S
  • CAPACITY
  • 20 T – 01
  • 40 T – 02
  • 50 T – 02
  • 90 T – 10
  • 100 T – 10
  • 120 T – 07
  • 180 T – 05
  • 250 T – 03
  • Volume 60 LACS comps./month
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Energy Meters:
JPM Group manufactures Electromechanical and Electronic Energy meters that are used to measure the load from 0-200 A and follow the worldwide IEC 62053-21standard of Energy measurement.
Please visit this link for more details:
LED:
Our largest consumer base for LEDs comprises of Home Users, especially those who prefer ‘Energy Star’ rated products that use 75% less energy and last 25 times longer than a normal light bulb.
Please visit this link for more details:

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plant

Jay Auto is an ISO/TS 16949:2009 certified business entity that caters to wide range of automotive products for its esteemed clientele. We have five state-of-the-art manufacturing plants in (two in Manesar and one each in Gurgaon, Roorkee and Pune) with a combined strength of 1500 employees across the nation to deliver quality driven products.

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Jay Auto makes some of the best quality-driven and cost-effective automotive solutions to India’s leading automobile companies.

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